Automatic Monoblock Vial Filling & Rubber Stoppering Machine, LPVFR

Product Details

The LPVFR Automatic Monoblock Vial Filling & Rubber Stoppering Machine is an advanced, compact, and high-performance pharmaceutical packaging machine designed for precise liquid filling and automatic rubber stopper placement in pharmaceutical vials.Manufactured by LITCO Machinery Pvt. Ltd., the LPVFR combines two essential injectable packaging operations into a single integrated machine, providing an efficient solution for pharmaceutical manufacturers seeking improved production efficiency, reduced floor-space requirements, and minimized manual handling.The machine is specifically designed for sterile pharmaceutical liquid filling applications and is suitable for operation under appropriate Laminar Air Flow (LAF) protection in controlled cleanroom environments.The LPVFR operates using a servo-driven intermittent filling mechanism that ensures accurate and repeatable liquid dispensing. Depending on product characteristics and customer requirements, the filling system can be equipped with precision-engineered peristaltic pumps or Non-Return Valve (NRV) syringe filling arrangements.After filling, rubber stoppers are automatically supplied through a vibratory feeding system and positioned onto the vial openings. A specialized roller mechanism subsequently presses the rubber stoppers into the vial necks to achieve proper stopper placement.With its integrated filling and stoppering operations, automatic vial handling, adjustable filling nozzles, precision dosing arrangement, and PLC-based automation, the LPVFR provides a reliable solution for modern pharmaceutical injectable packaging facilities.The LPVFR incorporates a servo-based filling mechanism designed to provide precise and consistent liquid dosing across different vial sizes and filling volumes.The filling operation is performed through an intermittent linear movement system, allowing vials to be accurately positioned beneath the filling nozzles during each dispensing cycle.The machine can be equipped with either peristaltic pump-based filling or NRV syringe filling technology, depending on the formulation characteristics and required filling accuracy.The filling nozzles are designed with an adjustable arrangement that allows them to progressively ascend from the bottom of the vial toward its neck during the filling operation.This bottom-up filling arrangement helps minimize foaming, splashing, and product wastage, particularly when handling pharmaceutical liquids with specific filling characteristics.The co-eccentric nozzle arrangement allows convenient adjustment and precise positioning, helping reduce changeover time when switching between different vial dimensions and filling requirements.The filling system is engineered to provide excellent dosing consistency, drip-resistant performance, and reliable operation during continuous production.