EN 45545-2 Fire Testing Lab Setup & Equipment Solutions - KDM Global

Product Details

EN 45545-2 Fire Testing Lab Setup & Equipment Solutions – KDM Global

KDM Global is a leading Indian manufacturer and turnkey solutions provider specializing in the setup of EN 45545-2 compliant fire testing laboratories. With deep industry experience and technical expertise, we offer end-to-end services including equipment manufacturing, lab layout design, installation, training, and after-sales support.

The EN 45545-2 standard defines the fire safety requirements for materials and components used in railway vehicles. It covers testing of interior and exterior components under different hazard levels (HL1, HL2, and HL3), depending on the application and type of rolling stock. KDM Global supports organizations looking to establish world-class testing labs that comply fully with EN 45545-2, along with ISO 5660, ISO 5659, and ASTM E662 standards.

What We Offer

KDM Global provides complete laboratory solutions for fire performance evaluation of railway materials. Our lab setup is suitable for testing the flammability, heat release rate, smoke density, and toxic gas emissions of various materials used in train interiors such as:

• Seat cushions

• Cables and wiring

• Floor coverings

• Wall and ceiling panels

• Rubber, plastics, textiles, foams, and composites

Our offering includes the following EN 45545-2 compliant equipment:

1. Smoke Density & FTIR Toxicity Test Apparatus (ISO 5659 + FTIR)

• Measures optical smoke density and quantifies toxic gases such as CO, CO₂, HCN, HCl, NOx, and SO₂

• Integrated FTIR gas analyzer with paramagnetic O₂ and NDIR CO/CO₂ sensors

• Designed to test materials as per EN 45545 Annexes C, D, E and ISO 5659-2

2. Cone Calorimeter (ISO 5660)

• Tests heat release rate, smoke production, mass loss, time to ignition, and more

• Equipped with load cell, spark igniter, gas sampling, and software data acquisition

• Optional CO, CO₂, and O₂ gas analysis system as per ASTM E1354 and ISO 5660-1

3. Gas Analysis Module for Toxicity Evaluation

• Multi-gas detection system with FTIR, NDIR, electrochemical and paramagnetic sensors

• Real-time monitoring of toxic emissions during combustion

• Suitable for HL1, HL2, and HL3 hazard level evaluation

4. Supporting Equipment & Accessories

• Fume extraction and ventilation systems

• Sample cutting and specimen preparation tools

• Air and gas supply lines, safety cabinets, and control panels

All equipment is designed and manufactured in India, with international-grade components and compliance assurance.

Explore our EN 45545 solutions:
🔗 https://sites.google.com/view/kdmglobal/en-45545-fire-testing-for-railways

Turnkey Lab Setup Services

We provide complete fire testing lab setup solutions, including:

• Lab layout planning and 3D design based on available space

• Utility planning: Power supply, compressed air, exhaust, and fire protection

• Delivery and logistics management

• On-site installation and commissioning

• Comprehensive operator training and documentation

• Calibration certificates and test report templates

Our solutions are ideal for:

• Railway OEMs (Original Equipment Manufacturers)

• Government research laboratories

• Testing & certification bodies (e.g., NABL, BIS)

• Automotive and cable manufacturers

• Academic and technical institutions

  
  

  Why Choose KDM Global?

  • In-house R&D and manufacturing of advanced fire testing systems

  • 100% compliance with EN 45545-2, ISO 5660, ISO 5659, ASTM E662

  • Customized machine development for special applications

  • Trusted by Indian Railways suppliers, OEMs, research labs, and quality agencies

  • On-time delivery and complete after-sales support

  • Cost-effective solutions without compromising on performance or accuracy

    Contact Us

    For inquiries, quotations, or technical discussions, please reach out to us:

    KDM Global
    📧 Email: saleskdmglobal@gmail.com
    📞 Phone/WhatsApp: +91 8218470498 / +91 7983475310
    🌐 Website: https://sites.google.com/view/kdmglobal
    📍 Based in India – Serving clients across Asia, Europe & Middle East