Steel Wire Ring Making Machine, Automation Grade: Automatic

General Details

Description

Steel Wire Ring Making Machine – Automatic Operation for High-Precision Steel Ring ProductionAutomated, High-Speed, and Reliable Solution for Mass Production of Steel Wire RingsThe Steel Wire Ring Making Machine is a state-of-the-art automatic system designed to efficiently produce high-quality steel wire rings at high speeds. With its advanced technology, this machine is ideal for industries where large volumes of steel rings are required, such as in construction, automotive, electrical, and decorative metalworking applications. Featuring fully automated processes, the machine ensures precision, consistency, and high productivity, making it an essential asset for businesses focused on mass manufacturing.Key Features:Automatic Operation:The Steel Wire Ring Making Machine operates with a fully automated system, requiring minimal manual intervention. Once set up, the machine automatically feeds steel wire, forms rings, and completes the entire production cycle with high efficiency, reducing labor costs and minimizing human error.Wide Material Compatibility:Capable of processing steel wires, TMT bars, stainless steel wires, and other wire materials, the machine offers a versatile solution for various applications. It can form rings from 4 mm to 20 mm in wire diameter, making it suitable for light and heavy-duty uses.High-Speed Production:With high-output capabilities, the machine can produce up to 1000–1500 rings per hour (depending on the size and material of the wire), offering significant time savings in large-scale manufacturing processes. The high-speed operation allows for continuous production with minimal downtime.Precision and Consistency:Thanks to advanced control systems and automatic calibration, the machine ensures that each ring is formed with precise dimensions and consistent quality, even during long production runs. This high level of precision is essential for industries where tight tolerances are required.Adjustable Ring Diameter:The machine allows for easy adjustments to ring diameter, enabling the production of rings of varying sizes based on specific customer or project requirements. This flexibility makes the machine suitable for diverse applications without the need for additional tooling.User-Friendly Control Panel:The intuitive control panel allows operators to set parameters such as wire feed speed, ring diameter, and cycle time. With easy-to-understand displays and settings, operators can quickly configure the machine for different tasks and materials.Energy Efficient and Low Maintenance:Designed for energy efficiency, the machine reduces power consumption without sacrificing performance. It requires minimal maintenance, thanks to its durable components and high-quality engineering, resulting in reduced downtime and maintenance costs.Applications:The Steel Wire Ring Making Machine is ideal for a wide range of industries, including:Construction: Production of reinforcement rings, wire ties, and circular steel rings for columns, beams, and foundations.Automotive: Manufacturing of steel rings and metal loops for industrial machinery, components, and springs.Electrical Industry: Forming rings for electrical connections, terminal blocks, and other wire-based components.Metal Fabrication and Decoration: Creating decorative wire rings, baling rings, and custom steel components.Packaging: Used in the production of wire rings for packaging applications, such as bundling and securing materials.Technical Specifications (Typical):Parameter SpecificationModel Steel Wire Ring Making MachineAutomation Grade AutomaticWire Diameter Capacity 4 mm – 20 mmRing Diameter Range 50 mm – 1000 mm (adjustable)Production Speed 1000–1500 rings per hour (depending on size)Power Supply 220V / 380V, 50Hz, 1/3-phaseMotor Power 3 kW – 5 kW (depending on model)Control Type Digital/PLC-based control panelMachine Weight Approx. 600–800 kgDimensions (LxWxH) Approx. 2200 x 1200 x 1400 mmAdvantages:High production capacity – increases throughput and reduces lead timesPrecision in ring formation – ensures uniformity and high-quality outputAutomatic control system – simplifies operation, reducing the need for skilled laborLow maintenance – durable components and easy maintenance protocols keep downtime to a minimumEnergy-efficient design – optimized for cost-effective operationFlexible ring size adjustment – produces a wide variety of ring sizes to meet specific customer needsOptional Features:Automatic wire feeding system – enhances efficiency and consistency in material handlingRing count and batch tracking system – monitors production volume and helps in inventory managementCustom die sets – for producing special ring shapes or sizesSafety guard – with emergency stop functionality for enhanced operator safetySafety Considerations:Operators should follow all safety guidelines and wear appropriate protective gear, including gloves, eye protection, and hearing protection when operating the machine. The system features built-in safety stops and emergency shut-off switches to protect against accidents and ensure safe operation.The Steel Wire Ring Making Machine provides an efficient and reliable solution for industries requiring mass production of steel wire rings. Its automatic operation, high productivity, and consistent output make it an indispensable tool in modern manufacturing settings.Let me know if you'd like any adjustments, such as a specific format for a datasheet or integration into a marketing brochure.

About Pinnacle Machinery

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Pinnacle Machinery is a company that makes and sells industrial machines for metalworking. We're based in Ghaziabad and we're known for making good quality equipment at fair prices. We are in this business since decades, and we're proud of the reputation we've built. We make all types of machines, like Bar Threading Machines, Honda Plate Compactors, Diesel Plate Compactors and more. Our customers like our products because they work well and help them get more work done.