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Roll Compactor
(27 products available)A roll compactor is an efficient piece of equipment made mainly for dry granulation in many industries, such as pharmaceuticals, chemicals, and food processing. It applies mechanical pressure that compacts powders into thick, even sheets that can be milled into granules of the right size. This process eliminates the need for water or binding agents, therefore making it suitable for moisture-sensitive materials. Compounded later into smaller powder sizes and perfect granules, roll compactors are made timely through the provision of a tough set of rollers, control systems, and variable speed operations for consistent output, all maintaining running efficiency in production. Their compact and modular nature fits well into any production line, while containment features contain dust for overall safety and hygiene. Measurements where applications of roll compactors are put under include tablet production, catalyst manufacture, and granulated food products. It is for these reasons that a consistent particle size/thinner ratio and improved fluidity during processing downstream are very important. Further, using energy-efficient compactors and little waste production makes operation a sustainable option for industry. Explore high-quality roll compactors at Aajjo. Read more
Roll Compactor Products, Price, Specifications & Features
Roll Compactor Gmp Model, Capacity: upto 50 kg/hr
₹ 6,50,000
Get Best Price| Capacity : upto 50 kg/hr |
| Model : Roll Compactor Gmp Model, Capacity: upto 50 kg/hr |
| Phase : 3 Phase |
| Power : 440 V |
Roll Compactor Machine
₹ 9,50,000
Get Best Price| Brand : Prime |
| Electrical Supply : 7 HP, 3 A~, A.C, 10.5 HP, 3 A~, A.C, 13 HP, 3 A~, A.C, 28 HP, 3 A~, A.C |
| Feed Screw Drive motor : 2 HP, 3 HP, 5 HP |
| Feed Screw Speed : 10 to 60 RPM, 16 to 50 RPM, 10 to 90 RPM |
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Roll Compactor GMP Model, Capacity: 20kg To 350kg
₹ 5,50,000
Get Best Price| Brand : V-Tech Machinery |
| Capacity : 20Kg to 350Kg |
| Feeder Motor : (2 Hp / 1440 RPM / 3 Ph) |
| Material : SS 304-306 |
3 Phase 415 Volts Roll Compactor for Dry Granulation
₹ 6,50,000
Get Best Price| Brand: Bombay Engg |
| Automation Grade : Automatic |
| Availability : In Stock |
| Brand : Bombay Engg |
| Capacity : 20 kgs to 300 kgs / hr |
RIDDHI Roll Compactor Machine, Model: RDRC, Capacity: 30-250 Kgs
₹ 6,50,000
Get Best Price| Brand : RIDDHI |
| Capacity : 30-250 KGS |
| Electrical Supply : 3 PHASE |
| Feeder Motor : 7.5 HP |
₹ 6,00,000
Granmech Roll Compactor, Model Name/Number: Gmrc-200/50, 200mm Dia X 50 Mm (w)
₹ 3,00,000
Get Best Price| Automation Grade : Automatic |
| Brand : Granmech |
| Material : SS |
| Maximum Output : 5 to 60 Kgs / hour |
Roll Compactor Machine, Capacity: 500 kg/hr
₹ 75,000
Get Best Price| Applications : Roll Compaction is commonly used as a dry granulation technique in the pharmaceutical industry to pr |
| Automation Grade : Automatic |
| Brand : SSPM |
| Capacity : 500 kg/hr |
Mini Roll Compactor GMP Model, CPMMRC
| Availability : In Stock |
| Capacity : 2 to 5 kg / hr. |
| Electrical Supply** : 2.5 HP, 1Ø, A.C. |
| Feed Screw Speed : 5-86 RPM Variable |
Mastech Roll Compactor, Capacity: 10 To 1 Ton
₹ 7,00,000
Get Best Price| Brand : Mastech |
| Capacity : 10 to 1 Ton |
| Frequency : 50 hz |
| Material : SS |
₹ 4,00,000
₹ 7,00,000
₹ 7,00,000
Three Phase Roll Compactor, Power: <10 KW, 240-480 V
₹ 3,50,000
Get Best Price| Capacity : 1000 KG/HOUR |
| Frequency : 50-60 Hz |
| Phase : 3 Phase |
| Power : <10 KW |
Roll Compactor Machine, Capacity: KG 10 To 2000 KG, Model Name/Number: Rc
₹ 2,12,359
Get Best Price| Automation Grade : Manual |
| Brand : MICROTECH ENGINEERING |
| Capacity : KG 10 TO 2000 KG |
| Delivery Time : 1 MONTH |
Roll Compactor Machine, Electrical Supply: Plain And Water Jacketed Mode, Model Name/Number: Ypm-lab Rc - 25
₹ 4,50,000
Get Best Price| Brand : Yash Pharma |
| Electrical Supply : Plain and Water Jacketed Mode |
| Feeder Motor : 2 HP / 3 Ph. |
| Frequency : 50 Hz |
Roll Compactor Gmp Model
₹ 5,50,000
Get Best Price| Applications : Pharma, Industrial /, Fertilizer |
| Automation Grade : Automatic |
| Finishing : Mirror |
| Material : SS |
₹ 4,50,000
₹ 5,50,000
Roll Compactor Machine
₹ 50,000
Get Best Price| Computerized : Yes |
| Control Mode : Automatic |
| Material : Contact Part SS316 Non Contact Part SS304 |
| Model : Roll Compactor Machine |
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Frequently Asked Questions about Roll Compactor
What is a roll compactor?
Roll compactors can compact powders to the level of solids, like sheets, strips, or flakes. Roll compactors are a dry granulator, or goop, in many industries like food and chemicals. The machine loads the powdered material and pushes it between two rotating rolls anticlockwise through processing. Compression of the material enhances its density and ease of handling. Features of some roll compactors include a uniform powder feeding system, specifically designed units for pressing and reducing size, and the conversion of compressed product into granules. The machine can produce entirely homogeneous objects of the same qualities and operates effectively. Since it produces huge amounts of product and has no granulating liquids or drying machinery, saving money and the environment, individuals prefer this method of granulation to others. In general terms, roll compactors are very useful for densifying powders in large quantities, thus enhancing packaging efficiency and reducing transportation costs.
What speed roller compactor?
Depending on its type and application, the speed of a wheel compactor can vary. In fields where dry granulation is desired, the rolling speed ranges from 6 to 30 rpm. The speed of rolling can be altered by using a step pulley system on certain machines, such as the automatic roll speed adjustment from 6 to 23 rpm. We employ a feed screw with a speed range of 10 to 60 rpm to ensure even distribution of material. The researchers have tested the reaction of different materials when they are packed down at roll speeds ranging from 1 to 10 rpm. You can choose the speed that suits your goals and compacting. Higher speeds may reduce the compaction pressure, leading to a reduction in product density. E.g. In contrast, lower speeds would result in greater thorough compaction. Road construction commonly uses roller compactors and vibratory rollers, which operate at varying speeds. The working speed is from 0 to 8.4 km/h, and the travelling speed lies between 0-29 km/10.0. What are the diverse speeds that can be achieved? The purpose of these speeds is to make it easier to pack dirt and other building materials.
What is the principle of roller compaction?
Roller compaction is done by using a machine to compact small powders into solid forms such as flakes or sheets. When you need to compact something without the use of liquids, you can perform a process known as "dry granulation." To make the machine operate, the powder is introduced into an area between two anticlockwise rotating rolls. The rolls apply a fixed amount of pressure to the powder, which compresses it into a dense solid state. The roller surface, roller diameter, material being processed, feed screw speed, independent force, peripheral speed, and pressure capacity are some of the most significant factors that influence the efficiency of the compaction process. The content is mainly compressed in the nip region, where the rolls apply a significant amount of pressure on it to make it a solid strip. The string is then granulated using a mill or a granulator. The process is inexpensive and can be expanded, hence widely utilised in industries such as food manufacturing and pharmaceuticals.
What is the use of roll compactor?
The roll crusher turns fine powders into solids resembling sheets or flakes. elaboration. Various industries, such as metallurgy, food processing, chemicals, and drugs, use the dry granulation technique. Pharmaceutical professionals can distribute the active ingredients more widely by using roll compactors. Their lack of change in pharmacological characteristics during granulation qualifies them perfectly for thermolabile medications. A roll compactor in the chemical sector transforms fine powders into grains. The lower dust generation helps materials to move more easily. In food processing, they convert powders into granules so that dietary supplements and quick drink mix preparation are easier. Roll compactors provide denser materials and lower packaging costs by grouping components in bulk, saving transportation costs as well. Their main plus is this. For moisture-sensitive materials, their low cost and unrefined formulation free from binders or solvents make them a beneficial choice. Many times, increasing company efficiency and output depends on roll compactors.
Which roller is best for compaction?
The kind of soil you work with will decide the suitable roller for compaction. Separate coarse-grained soil's sand and gravel using smooth drum rollers. Projects like road building and driveways depend on these tools since they even exert even pressure to the surface. Padfoot or sheepfoot are the most useful roller kinds for cohesive soils like clay and silt. These rollers compaction the ground by means of static weight and kneading. The procedure is really basic. In places with excessive dampness, they are extremely helpful. A vibratory roller can process both granular and cohesive soils. They are particularly effective for proving rolling subgrades and finishing operations on fills.' By reordering soil particles, the vibration decreases air voids and increases density. In essence, the most suitable roller for compaction is one that corresponds with the soil type and project requirements. For granular soils, rollers are usually smooth and used for coarse grinding, while those for cohesive soil include padfoot or sheepfoot rolling methods. Different soil types can be accommodated.
What are the advantages of roller compactor?
Roller compactors have several uses where they are helpful. These components help to make tablets since they enhance the density and flow of active components in medications. Not using liquid binders or drying equipment helps one to save money. It has fewer effects on the world and uses less energy. For jobs devoid of any moisture, roller compactors are perfect. This is the reason they find application. Apart from saving costs, roller compactors guarantee constant product quality and help manufacturing become more efficient. Small and large-scale testing provides enough flexibility for a range of uses. Maintaining the quality of the product depends on consistent particle size and density, which is important for tool manufacture. Use roller compactors alone or in larger systems to give you more flexibility in your manufacturing process. Easy maintenance and cleanliness are benefits in places where keeping them neat is necessary. Roller compactors have overall advantages, including improved product quality over time, reduced running costs, and a more sustainable environment.
How does a roller compactor work?
A roller compactor uses two anticlockwise rotating rollers to compact fine powders into sheets or flakes. The powder is introduced initially to a chamber via preferably a steriliser (a device designed for this). The nip space between the rollers is fed with powder by a screw feeder. This ensures that the powder will flow well and pack down before being deposited. Powder is pressed into a dense solid by exerting pressure on it using rollers. The efficiency of the process depends greatly on the roller's surface, width, and pressure-handling capacity. The design of the rollers ensures that even pressure is applied, maintaining the material's density and properties during the process. Compact solid material and further reduce it to form granules. Powders that are produced in this process can be reduced in size and weight, a common procedure among industries like pharmaceutical corporations, food companies, and chemical industry sectors. The hydraulic system of the machine and its speed can accurately manipulate the compaction force, providing a consistent performance.
What is the thickness of roller compaction?
Usually, in dry granulation, the spacing between rollers controls the roller compaction thickness. This gap can be influenced by the particular application and intended qualities of the output. Usually, pharmaceutical uses ask for a gap between 1 millimetre and 6 millimetres in order to reach the necessary ribbon thickness and density. The granules' qualities precisely correspond to the thickness of that ribbon after milling. In general, a narrower ribbon produces coarser grains, yet tablets may be softened by their smaller size. On the other hand, a larger gap produces thinner ribbons, which implies smaller grains and maybe stronger tablets. The material being compacted and the intended application will determine the size of the gap. Regarding other circumstances, such as soil compaction, the layer being compacted's thickness becomes a more important factor. Usually between 8 and 12 inches thick, lifts are used to compact the soil layers, therefore ensuring compaction and stability. Changing the design and running characteristics of the roller—such as speed and pressure—achieves compaction.
What is another name for a roller compactor?
Different names abound for a roller compactor based on its use and sector of industry. In civil engineering and building, similar devices are known as road rollers or compactor rollers. In road building and foundation laying, these compress asphalt, gravel, or soil. In business, particularly in pharmaceuticals and food processing, the term "dry granulator" is most commonly applied to describe powder compaction into solid shapes. Sometimes, others also refer to a machine that compacts material between two rollers by using the name "roller press.". Roller compactors are used in various industries, but this term is not as specific and can be used for different types. Commonly, the term used denotes what type of machine and its intended function. Even though there are specific names, the overall goal is to break down materials into denser states that can facilitate handling or processing.
What is the difference between a roller and a roller compactor?
Although different fields sometimes use the terms "roller" and "roller compactor" interchangeably, each type may possess unique qualities. A road roller is mainly sand-based equipment used for compacting soil, gravel, or asphalt during road construction and foundation laying. It is sometimes referred to as a "roller." On large-scale projects, these rollers are ideal for thorough compaction since they combine compressed particles by using weight and vibration. In business (pharmacy, food processing), the roller compactor is a device that compresses small powders into solid forms, such as flakes or sheets. Using dry granulation allows one to raise material bulk density and flow characteristics without using solvents. Both kinds of rollers are employed for compaction, notwithstanding their differing uses in other applications.
What are the parameters of roller compactor?
We recommend using specific roller compactor conditions to achieve the dry granulation process. The most important factor is the roll pressure, which is applied by the rollers to compress matter. This is especially true for the density and quality of a ribbon. Also, the roll gap is a very important consideration since it measures the distance between rollers. It impacts the density and thickness of crushed goods. The speed of the screw feeder determines how much material enters the compaction zone. Both this and roll speed determine the ability of the machine for throughput. The surface profile of the rolls and roll diameter may influence the effectiveness of the compaction process. Other factors to consider are deaeration and milling rotor design, which ensure constant material flow and efficient processing.
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