Biomass Pellet Plant 1000 Kg Hour

Product Details

1. Product / Plant Overview

• Rated Output: ~1 ton per hour (TPH) finished pellets

• Operation: Continuous (or semi-continuous) with PLC / HMI control, manual override

• Target Use Cases: Small-scale industrial heating, boilers, captive powerhouses, biomass fuel supply, demo plants

• Feedstock Flexibility: Rice husk, sawdust, wood chips, agro-residues, chopped grass / Napier (with dewatering)

2. Feedstock & Moisture Target

• Raw feed moisture: 2555 % (depending on the biomass)

• Dryer inlet moisture: Up to ~5055 % for green biomass

• Pellet mill inlet moisture: 812 % (ideal ~1011 %)

• Particle size requirement: < 35 mm (for best pelletizing)

• Acceptable feedstock types: wood chips, sawdust, rice husk, agro residues, straw, chopped grass (with pre-treatment)

3. Process Flow (Block Stages)

1. Raw Material Receiving & Storage

2. Feeding & Conveying

3. Size Reduction (Chipper / Hammer Mill)

4. Dewatering (for green biomass)

5. Drying / Moisture Reduction

6. Screening / De-stoning

7. Fine Grinding / Hammer Milling

8. Mixing / Conditioning

9. Pelletizing (Ring Die Pellet Mill)

10. Pellet Cooling

11. Pellet Screening / Overs Return

12. Storage & Packing / Bagging

4. Major Equipment & Typical Specs

Below is indicative actual sizes depend on feedstock, moisture, etc.

5. Performance & Guarantees (Indicative)

• Pellet Output: 1,000 kg/h (under design conditions)

• Pellet Quality: 68 mm diameter (or as requested), bulk density 600700 kg/m, PDI 95 %

• Final Moisture (post-cooler): 812 %

• Specific Power Consumption (pelletizing section): ~70100 kWh/ton (depending on feedstock & moisture)

• Overall Energy Consumption (end-to-end): ~120200 kWh/ton (depending on drying duty, feed moisture)

6. Utilities & Infrastructure

• Connected Load: ~ 150220 kW (depending on configuration & drying duty)

• Power Supply: 3-phase, 415 V, 50 Hz; transformer capacity margin recommended

• Compressed Air: ~56 bar, small flow for actuator, purging, lube systems

• Water: Needed for scrubbers or binder / moisture control (if wet scrubber used)

• Plant Area / Shed: ~4,0006,000 sq ft clear span, sufficient height for dryer/cooler

• Manpower / Shifts: 46 operators per shift (plus electrician / mechanic)

7. Emissions & Safety

• Cyclone + bag filter or wet scrubber to meet particulate emission norms

• Spark arrestors, safety vents, earth bonding

• Burner flame monitoring, interlocks, emergency stops

• Fire-fighting systems as per local codes

8. Scope of Supply & Inclusions / Exclusions

Included:

• All mechanical equipment

• Burner, fans, cyclones, ducting

• Electrical / control panel and cabling (within plant limits)

• Commissioning spares, O&M manuals, training

Optional / Upgrades:

• Wet scrubber (if bag filter not adequate)

• Steam conditioning kit, binder dosing skid

• Jumbo bag station / palletizer

• Remote monitoring / SCADA / energy meters

Exclusions (unless specified):

• Civil foundations, building, site works

• HT yard, transformer, DG, site utilities beyond plant boundary

9. Example Project: Real 1 TPH Plant

• A project in Bangkok built for 1 TPH wood shavings pelletizing used BPM 420 ring die mill + cooling + screening + conveyors etc. pelletmillsolution.com

• For Indian reference, Proveg offers a 1 TPH plant with 175 hp motor and die ring diameter 420 mm. provegengg.com

• SERVODAYs 1 TPH line uses ~300350 kW power for plant operation (depending on load) pelletmill.in

10. Commercial / Cost Considerations & ROI Levers

• The energy cost (especially for drying) is the most sensitive lever

• Proper moisture control & feedstock prep reduce cost & wear

• High pelletizing efficiency (right die, good compression) improves yield

• Spare parts management, die life, roller life affects ROI

• Sales price of pellets, feedstock cost, labor, utilities all matter

Company Details

Welcome to FABON GROUP Redefining Excellence in Biomass And Agricultural Solutions. Founded in 2006 in Navi Mumbai, Maharashtra, FABON GROUP is a trusted leader in premium industrial equipment, offering a range of products includes Smart Biomass Pellet Making Machines and Plants, Sawdust Making Machine, Sawdust Dryer, Animal Feed Making Machine, Cattle Feed Machines, Organic Manure Fertilizers, Sieving Machines, Conveyors and Vibro Separators. Renowned for quality, our diverse lineup—featuring, Cattle Feed Pellet Plants, Sawdust Dryer, Sawdust Machines, wood shredders and Biomass Pellet Burners—is designed with cutting-edge technology to meet rigorous industrial demands. With ISO 9001:2015 certification and a robust global supply chain, we ensure efficient, hassle-free deliveries from our organized warehouse. Rely on FABON for high-quality, competitively priced solutions and a commitment to total customer satisfaction.