General Details

Description

FABON Biomass Pellet Plant 250 kg/hr

Compact & Efficient Solution for Small-Scale Biomass Fuel Production

Product Overview

The FABON 250 kg/hr Biomass Pellet Plant is a compact, energy-efficient line designed for small-scale biomass projects, entrepreneurs, R&D centers, and farmers. It converts sawdust, rice husk, Napier grass, and agro-waste into premium biomass pellets with high calorific value. This small-scale pellet plant is easy to install, operate, and maintain, making it the perfect entry-level solution for producing eco-friendly fuel pellets.

Applications

• Small pellet production for industrial boilers & heating systems

• Farm-level pelletization of agro residues

• Pilot/R&D pellet projects for institutes & startups

• Supply of pellets for domestic stoves & small industries

Process Flow

Raw Material Feeding Size Reduction (Hammer Mill) Drying (if required) Mixing & Conditioning Pelletizing Cooling Screening Bagging

Key Features

• Capacity: 250 kg/hr finished pellets

• Feedstock Flexibility: Sawdust, rice husk, paddy straw, Napier grass, corn cobs, agro-residues

• Pellet Quality: 68 mm diameter, density 600750 kg/m, durability index 95%

• Compact Design: Occupies less space, easy to shift/expand

• Energy-Efficient: Optimized pellet mill design with low kWh/ton consumption

• Simple Operation: Semi-automatic control with basic electrical panel

• Make in India: Designed for local feedstock with easily available spares

Technical Specifications (Typical Line)

• Capacity: 250 kg/hr (continuous)

• Pellet Mill: Flat Die / Ring Die (as per customer choice)

• Main Motor Power: 2030 HP

• Hammer Mill: 7.510 HP, output ~300 kg/hr @ <5 mm screen

• Dryer: Optional flash dryer (capacity 300 kg/hr, burner 80,000100,000 kcal/hr)

• Mixer/Conditioner: 300500 L batch mixer

• Pellet Cooler: Small counter-flow / tray type cooler

• Power Requirement: ~4050 HP connected load

• Final Moisture: 812%

Utilities & Space Requirement

• Power Supply: 415V, 3-phase, 50 Hz

• Area Required: ~8001,200 sq. ft shed

• Manpower: 23 persons/shift

• Fuel (for Dryer): Biomass pellets/firewood 2540 kg/hr (if drying needed)

Advantages

• Low investment entry-level pellet plant

• Converts waste agro-biomass into high-value green fuel

• Compact modular system easy to expand to 500 kg/hr or 1 TPH later

• Reduces dependence on fossil fuels, promotes renewable energy

• Suitable for startups, farmers, cooperatives, and rural enterprises

Maintenance & Safety

• Easy-to-change flat die / ring die and hammer mill screens

• Bearings and rollers with grease-lubrication system

• Electrical panel with overload relays and emergency stop

• Fire safety: spark arrestor + cyclone dust collector

About FABON Engineering

Welcome to FABON GROUP Redefining Excellence in Biomass And Agricultural Solutions. Founded in 2006 in Navi Mumbai, Maharashtra, FABON GROUP is a trusted leader in premium industrial equipment, offering a range of products includes Smart Biomass Pellet Making Machines and Plants, Sawdust Making Machine, Sawdust Dryer, Animal Feed Making Machine, Cattle Feed Machines, Organic Manure Fertilizers, Sieving Machines, Conveyors and Vibro Separators. Renowned for quality, our diverse lineup—featuring, Cattle Feed Pellet Plants, Sawdust Dryer, Sawdust Machines, wood shredders and Biomass Pellet Burners—is designed with cutting-edge technology to meet rigorous industrial demands. With ISO 9001:2015 certification and a robust global supply chain, we ensure efficient, hassle-free deliveries from our organized warehouse. Rely on FABON for high-quality, competitively priced solutions and a commitment to total customer satisfaction.