Cattle Feed Pellet Machine 75-100 Kg Hour

Product Details

Cattle Feed Pellet Machine (75100 kg/hour)

A compact, industrial-grade pelletizer for dairy farms, small feed mills, and pilot R&D lines. Designed for Indian conditions (dust, voltage fluctuation), with easy maintenance and low operating cost.

1) Detailed Technical Specifications

• Rated capacity: 75100 kg/h (formula, moisture, die size dependent)
• Pellet diameter options: 2 / 3 / 4 / 6 / 8 mm (interchangeable flat die)
• Drive power: 35 HP (2.23.7 kW), belt or gearbox drive
• Supply voltage: 220240 V 1-phase or 380415 V 3-phase, 50 Hz
• Control panel (standard): DOL/Star-Delta* starter, MCB, OLR, E-stop, phase protection (*Star-Delta recommended above 4 HP)
• Die & rollers: Hardened alloy/tool steel; crowned rollers for even load
• Feeder: Gravity (std) / screw feeder with VFD (opt.)
• Knife: Adjustable SS knife; typical pellet length 820 mm
• Discharge: Bottom spout; provision for tray/counter-flow cooler
• Noise level: 85 dB(A) at 1 m (with guards closed)
• Dust control: Top hood stub for connection to LEV (optional)
• Finish: Industrial enamel/PU; SS304 contact parts on request
• Approx. size: 9001100 (L) 600800 (W) 9001200 (H) mm
• Approx. weight: 160240 kg (configuration dependent)

Typical output by die (indicative): 23 mm closer to 75 kg/h; 46 mm ~90100 kg/h (with correct grind & moisture 1216%).

2) Electrical & Power Details (India, 50 Hz)

• Motor FLA (approx.)
• 3 HP @ 415 V 3-: ~4.6 A | @ 230 V 1-: ~14.3 A
• 4 HP @ 415 V 3-: ~6.1 A | @ 230 V 1-: ~19.1 A
• 5 HP @ 415 V 3-: ~7.6 A | @ 230 V 1-: ~23.8 A
  (Assuming pf0.8, 0.85; starting current can be 36 FLA.)
• Suggested protection (typical):
• 3 HP: 16 A 3-pole MCB (C-curve) + OLR set to FLA
• 4 HP: 20 A 3-pole MCB (C-curve) + OLR
• 5 HP: 25 A 3-pole MCB (C-curve) + OLR (prefer Star-Delta or soft-starter)
• Recommended cable (Cu flexible, short runs 20 m):
• 3-: 2.5 mm (min); 4 mm if long run/voltage drop risk
• 1-: 4 mm (min); 6 mm for long run
• Earthing: 1 system earth; separate PE to frame

3) Upstream / Downstream Equipment (Recommended)

• Pre-processing: Hammer mill (13 mm screen), ribbon/paddle mixer, micro-dosing
• Conditioning (optional): Mini steam set or warm-water/molasses dosing (0.53%)
• Post-processing: Tray/ambient cooler, vibrating screen (fines recycle), bagging & stitching

4) Process Flow (Small Line)

Raw material Grinding Mixing + micro-ingredients (Optional) Conditioning Pelletizer (this machine) Cooling Screening Bagging (25/50 kg)

5) Performance Benchmarks (Good Practice)

• Moisture into die: 1216%
• Fineness: 6080% passing 12 mm
• PDI (durability): 9095% with proper conditioning/binder
• Bulk density: 550700 kg/m
• Specific energy: 2035 kWh/ton (small-scale)

6) Scope of Supply

Standard: Pellet mill on base, motor & guards, one die (chosen size), roller set, adjustable knife, control panel (DOL/SD), toolkit & manual.
Options: Extra die/roller sets, screw feeder with VFD, mini-conditioner, fines cyclone, tray/counter-flow cooler, dust hood & ducting, bagging scale/sealer, SS304 contact parts.

7) Installation & Foundation

• Footprint: Keep ~1.5 m 1.5 m clear working zone
• Foundation: Level RCC floor (M20), anchor bolts recommended
• Alignment: True pulley alignment & belt tension; free discharge to cooler/bin
• LEV connection: If indoor, connect hood to 12 HP blower + cyclone/filter

8) Operation & Maintenance (Quick Schedule)

• Daily/Shift: Check belt tension, die-roller gap (typ. 0.10.3 mm), unusual noise/heat
• Every 100150 hours: Grease bearings; inspect knife & rollers
• Weekly: Check MCB/OLR settings, terminal tightness, guards
• Wear parts to stock: 1 die (spare), 1 roller set, knife, V-belts, bearings, overload relay

9) Safety & Compliance

• Full belt/shaft guarding, mushroom E-stop, overload/phase protection
• Proper earthing & MCB/OLR per IS/IEC practice
• Dust kept low with LEV; PPE: ear muffs, dust masks, gloves
• Electricals: IEC/IS 60204-1 good practice; wiring ferruled & numbered

10) Acceptance & Guarantees

• Pre-dispatch inspection (PDI): No-load run, vibration, current, safety interlocks
• Site acceptance test (SAT): Capacity on buyers formula/die, amperage, pellet length, visual fines
• Warranty: 12 months against manufacturing defects (consumables excluded)

11) Typical Formulations (Illustrative, consult nutritionist)

• Dairy 68 mm: Cereal (maize/wheat), oil cakes (DOC), rice polish/bran, mineral mix, salt, toxin binder
• Calf starter 34 mm: Finer grind, higher protein, careful conditioning

12) What Makes This Model Stand Out

• Right-sized for 0.751.0 TPD in a single shift
• Low skill bar: Quick die change, simple panel, easy cleaning
• Scalable: Same upstream kit supports upgrade to 200500 kg/h later

13) Packing & Dispatch

• Packing: Stretch-wrap + wooden skid/crate; rust inhibitor on machined parts
• Docs: Manual, wiring diagram, test report, warranty card, spares list

14) FAQs (Extra)

Q: Can I run without steam?
Yes. Steam/warm-water/molasses improves PDI and reduces fines but isnt mandatory at this capacity.

Q: Which die should I keep in stock?
Keep one spare in your primary pellet size (e.g., 6 or 8 mm for dairy); add 34 mm if you also do calf feed.

Q: Power backup?
A 1015 kVA genset typically covers 5 HP pelletizer plus lights/small auxiliaries.

15) Quick ROI Glimpse (Indicative)

• Shift output: ~0.8 ton/day (8 h @ ~100 kg/h)
• Conversion margin: 2.54.5/kg (local market dependent)
• Payback: ~612 months for micro units (validate with your inputs)

Company Details

Welcome to FABON GROUP Redefining Excellence in Biomass And Agricultural Solutions. Founded in 2006 in Navi Mumbai, Maharashtra, FABON GROUP is a trusted leader in premium industrial equipment, offering a range of products includes Smart Biomass Pellet Making Machines and Plants, Sawdust Making Machine, Sawdust Dryer, Animal Feed Making Machine, Cattle Feed Machines, Organic Manure Fertilizers, Sieving Machines, Conveyors and Vibro Separators. Renowned for quality, our diverse lineup—featuring, Cattle Feed Pellet Plants, Sawdust Dryer, Sawdust Machines, wood shredders and Biomass Pellet Burners—is designed with cutting-edge technology to meet rigorous industrial demands. With ISO 9001:2015 certification and a robust global supply chain, we ensure efficient, hassle-free deliveries from our organized warehouse. Rely on FABON for high-quality, competitively priced solutions and a commitment to total customer satisfaction.