Drilled Copper Busbar

Product Details

  Drilled Copper Busbar Drilled Copper Busbars, are designed to meet the performance requirements of modern electrical systems. Drilled Copper Busbars are also made of high conductivity electrolytic copper (ETP or OFHC) and made using the latest drilling equipment to assure fit consistent electrical connections, mechanical strength and assembly simplicity and speed. Features: Precision Drilling & Custom Hole Patterns We use high-precision machinery to drill holes to a variety of sizes and shapes (for example: round, oval, slotted) adhering to customer specifications. The process of drilling in high accuracy allows ease of bolt alignment minimizing mechanical stress during installation and ensuring solid mechanical contact.   Technical Specifications: Material: Electrolytic Copper (ETP Grade / OFHC Copper) Purity: ≥ 99.9% Conductivity: Up to 101% IACS Cross Section: 10 mm² to 2000 mm² Width: 10 mm to 100 mm Thickness: 2 mm to 12 mm Length: Up to 2000 mm or as per requirement Hole Diameter: 4 mm to 20 mm (customized) Hole Type: Round / Oval / Slot / Oblong Plating Options: Tin / Silver / Nickel / Bare Insulation: Heat-shrink sleeve, PVC coating, or epoxy insulation Color Options (for insulation): Red, Black, Blue, Yellow, Green Operating Temperature: -20°C to +125°C Complies With: IS, IEC, RoHS Standards   Applications: Our Drilled Copper Busbars are used extensively in: Electrical Distribution Panels & Switchgear Battery Management Systems (BMS) EV Battery Packs & Charging Stations UPS & Inverter Systems Solar Power Plants & Energy Storage Systems Transformers & Control Panels Railways, Marine & Aerospace Electrical Systems Industrial Automation and MCC Panels Drilled busbars simplify connections, reduce cable clutter, and provide a clean and reliable method for power transmission and grounding.   Advantages of Drilled Copper Busbars: Accurate Hole Placement for reliable mechanical and electrical connections Time-Saving Installation over cables or manually drilled bars Improved Contact Resistance with flat, clean mounting surfaces Superior Thermal & Electrical Conductivity Versatility in Complex Assemblies and Tight Spaces Durability Under High Load and Vibration   Customization Capabilities: We offer full customization tailored to your exact project requirements. Our in-house capabilities include: CNC Drilling and Punching – Multiple hole sizes and patterns Precision Bending – Custom bends (L, U, Z, or complex) Surface Finishing – Tin, Silver, Nickel plating Insulation – Heat-shrink sleeves, PVC dip coating, epoxy coating Color Coding – For phase identification or polarity Prototyping & Low-Volume Production – For R&D or pilot projects Bulk Production – For OEM and industrial orders   Packaging & Delivery: Packaging: Busbars are packed in anti-static wrap or PVC sleeves to prevent surface damage Delivery Time: 3-5 working days depending on order size MOQ: As per customer requirement – small and bulk orders accepte