Rail Bearing Cleaning Plant

Product Details

NexaClean was founded with a clear vision to redefine industrial cleaning technology market through innovation, engineering excellence & customer focused solutions. Built by professionals who began their careers in the industrial cleaning industry. NexaClean Technology combines years of hands-on expertise with modern technology to deliver highperformance component cleaning systems for diverse industrial applications. We are keen on designing & delivering products which is consistent that would be environmentally friendly. All of our products is tailored to suit with customer needs At NexaClean, we are able to closely monitor step by step production process. From sourcing & procurement of Raw Materials to final product, Assembly, Testing & Inspection every single step is executed inside our plant. In this way we are capable of creating unique product & ensuring highest quality. Why Choose NexaClean Technology & Engineering Excellence NexaClean Technology integrates modern design methodologies and advanced manufacturing practices to deliver globally competitive systems. Our core technical strengths include: Machine designed adopting Advanced Software PLC-driven automation systems Testing & validation through Millipore level Robotic integration. The Rail Bearingcleaning Plant are designed to clean all kinds of bearings to meet out the cleaning demands in various industries such as Railways, Aerospace, Steel Mills, Mining & Rolling Mills. It is capable if cleaning & Drying of bearings, chocks within a cycle time of 15- 20 mins depending upon the requirements & its Productivity. All the contaminations such as grease, grimes,dust, oil, etc can be removed in this system BEARING CLEANING PLANT The loading of Bearings into the Fixture /Pallet is done through crane arrangement. All cleaning process is performed automatically without any manual intervention. Here cleaning cycle is performed in 3 process. Once process starts, the bearings loaded in to the Fixture /Pallet rotation happens by High Pressure Washing Pump starts with high flow through nozzle system arranged on all sides thereby creating strong turbulence through rotating the baskets. Suitable chemical will be mixed at certain concentration level which sprays the washing liquid at a temperature of 70°C - 75°C. SEQUENCE OF CLEANING PROCESS After High Pressure Washing, Rinsing is done to remove the Alkaline presence on the bearings. Then Hot Air drying will be done by centrifugal blower & air heater at temperature of 90°C - 95°C so that the bearings which are coming out after drying process can be taken directly to Inspection The Rail Bearing Cleaning Plant is capable of delivering Output from 200 – 250 Bearings /Day. Suitable Rust Inhibitor will be added in to the Wash Tanks based on the Idle time of Bearings. The Machine can be customized & Optimized based on the cleaning tasks through comprehensive range of accessories. APPLICATIONS Applicable to all Bearing Industries Air Craft Bearings Steel Mill & Rolling Mills Mining, Earth Moving & Construction NEXACLEAN TECHNOLOGY PVT LTD., OPTIONS Jib crane with Hoist Air Compressor Automatic Chemical Dosing Servo Voltage Stabilizer Isolation Transformer Millipore Test Kit & Maintenance Tools    Machine is constructed of stainless steel AISI 304 Various levels of Filtration (Paper band, Online filter) Door Open & closing system through Pneumatics Drain Pump (For easier Maintenance on periodic basis) Drip Tray to collect the Spillages Heating done through Electrical Immersion Heaters Steam Extraction Unit Oil Separator Automatic Sludge Removal System FEATURES Safety Light Curtain Control Panel with PLC system & HMI Display BENIFITS Achieving best Millipore Results Pallets /Fixtures to withstand heavy loads Powerful cleaning performance.