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SJP Single Phase Ultrasonic Plastic Welding Machine
SJP Single Phase Ultrasonic Plastic Welding Machine

SJP Single Phase Ultrasonic Plastic Welding Machine

₹ 1,55,000 Get Latest Price

Product Specifications

Phase Single Phase
Frequency 30 kHz
Voltage 220 V
Brand SJP
Operation Type Automatic
Weight 150 Kg
Dimension 1300 x 1500 x 2200 mm (L x W x H)
Welding Time 1 Sec/Pcs
Power Consumption 3 kW

GST No - 27AARCS1425K1ZZ | Member since 2023

Unit No.1 and 2,Building No.05, Shiv Shankar Industrial Complex-II, Opp Golden Chariot Hotel,, Highway Vasai East, Palghar, Maharashtra, 401208

Looking for the latest SJP Single Phase Ultrasonic Plastic Welding Machine price in Palghar? SJP Ultrasonics Private Limited, one of Palghar's best SJP Single Phase Ultrasonic Plastic Welding Machin Read More...

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Product Details

Ultrasonic Plastic Welding is the joining or reforming of thermoplastics through the use of heat generated from high-frequency mechanical motion. Ultrasonic welding means joining without adhesives, screws or heat from an outside source. During this process, plastics are strategically melted by means of ultrasonic vibrations so that a cohesive or form-fit joint is produced. As economic production method with short cycle times, ultrasonic welding ensures a large degree of process control and repeatable quality results. Ultrasonic welding of plastic materials creates a molecular bond within the weld seam. Ultrasonic vibrations are focused by means of special design of the components or tools. This specific geometry within a component is referred to as energy director. The contact points in the joining area are actively molded by means of energy input to achieve elastic deformation. Friction occurring between the contact surfaces and within the molecule chains generates heat that causes the material to melt.

Product Description:
  • Can be choose pneumatic, hydraulic or servo motor drive manner
  • Siemens PLC programmed control systems and human-computer interface for adjusting welding parameters
  • The machine frame is weld with high quality ,so it is of steadiness and high reliability
  • Can design the Mould exchange System
  • The shape of the welding pole can design according to different products
  • Every welding pole use one temperature control system
  • First Class after service

Advantages:
  • Additional material: Ultrasonic welding does not requires any additional material such as fasteners, inserts, adhesives or solvents. It also offers the benefit of low energy consumption. Lower production costs translate to lower costs to your business.
  • Ease of assembly: Process requires only the alignment of the two parts in the fixture, thus well suited for automated assembly.
  • It saves time: It is much faster than traditional welding methods, as virtually no time is needed for drying or curing. It is a highly automated process, which also saves on manpower and helps you get the parts you need faster.
  • Hermetic Seals: Ultrasonic welding is capable of creating hermetic seals. It is a type of sealing that makes a given object airtight (excludes the passage of air, oxygen, or other gases).
  • Energy efficiency: There is no excess heat, which must be removed from workplace when other processes are used. This saves on cooling costs required to maintain the plant�s internal temperature.
  • High Production Rate: Higher production rates can be achieved as the actual welding time is very less. That means more production can be done in lesser time.
  • Clean Atmosphere: Unlike adhesive & solvent joining systems, on ventilation equipment is necessary for the removal of toxic fumes.
  • Immediately Handling: Welding parts can proceed to other operations at once without waiting for parts to cool. This makes advantage for automated assembly line application.

Process:
  • One component to be welded is placed upon a fixed anvil (fixture), with the second component being placed on top.
  • Horn connected to a transducer is lowered down onto the top component, and a very rapid (=20,000 Hz), low-amplitude acoustic vibration is applied to a small welding .
  • The acoustic energy is converted into heat energy by friction, and the parts are welded together in less than a second.

Specifications:
  • Available Frequency: 15 kHz, 20 kHz, 35kHz, 40 kHz
  • Power Consumption: 1 to 5 kW
  • Welding Time: 0.01 to 9.99 Sec/Pcs
  • Voltage: 220V to 380V
  • Operation Type: Manual, Semi Automatic

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   SJP Ultrasonics Private Limited

Unit No.1 and 2,Building No.05, Shiv Shankar Industrial Complex-II, Opp Golden Chariot Hotel,, Highway Vasai East, Palghar, Maharashtra, 401208

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