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Plastic Welding Machine

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A plastic welding machine is an engineered machine designed specifically to weld thermoplastic materials under controlled heating and pressure. They are found all over in the automotive, packaging, electronics, construction and many other industries and bond plastic parts together seamlessly to provide strength and durability with a clean finish; no glues or fastening methods needed. There are many welding methods including hot air welding, ultrasonic welding, spin welding, and hot plate welding and each has unique advantages for specific materials and applications. Whether you are welding a car bumper, assembling plastic tanks or producing consumer products; plastic welding machines can be very versatile and can help improve your production time. New machines can be ergonomic designs, digital temperature controls, interchangeable plastic welding heads for use on different types of plastic including PVC, PP, PE and ABS, LED lights, fast heat-up time technology, safety alerts for users who may burn themselves or melt the machine; they are suitable for both professional users and DIYers. Plastic welding machines are available in a wide variety of shapes and sizes ranging from handheld kits meant for personal use to industrial ultrasonic machines capable of producing welds of extremely high quality. Find some of the best plastic welding machine here at Aajjo. Read more

Plastic Welding Machine Products, Price, Specifications & Features

Single Phase WELDMAN Fabric Welding Machine

50,000

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Brand: Weldman
Capacity : 220v
Country of Origin : Made in India
Output Current : 200-300 A
Phase : single phase

Faridabad, Haryana

GST - 06ALZPP6660R1ZR

Electricity Hot Plate Welding Machine, Output Current: 0-100 A, Automation Grade: Automatic

8,00,000

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Brand: Avni Industries
Automation Grade : Automatic
Availability : In Stock
Brand : Avni Industries
Country of Origin : Made in India

Ghaziabad, Uttar Pradesh

GST - 09EXEPK1953B1ZM

230v Ac Bumper Repair , Plastic Parts Welding Machine

55,000

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Automation Grade : Automatic
Availability : In Stock
Country of Origin : Made in India
I Deal In : New Only

3 Phase Thermal Forming Staking Machine, Automation Grade: Automatic

3,50,000

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Frequency : 50-60 Hz
Material : Stainless Steel
Phase : 3 Phase
Pneumatic Pressure : 4-6 Kg/cm2

Chennai, Tamil Nadu

GST - 33ADOFS9821Q1Z5

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Single/Three Phase High Frequency Pvc Welding Machine

1,35,000

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Delivery Time : 5-7 working days
Operation Type : Manual,Semi-Automatic(Pneumatic operated)
Output Current : 0-100 A, 100-200 A, 200-300 A
Phase : Single/Three Phase

Hot Plate Plastic Welding Machine

5,50,000

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Frequency : 50/60 Hz
modal : Hot Plate Plastic Welding Machine
Power : 2 KW
Voltage : 220 V

3 Phase Two Head UPVC Welding Machine

4,00,000

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Air consumption : 100L/min
Availability : In Stock
Country of Origin : Made in India
Dimension : 4300x1000x1700 mm

Vadodara, Gujarat

GST - 24AOZPD4089H1ZH

Geomembrane Welder Sud-G800D

1,15,000

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Country of Origin : Made in India
Heating temperature : 450 Degree C
Insulation Class : Class II
Model Name/Number : SUD-G800D

Pune, Maharashtra

GST - 27AGCPN8965D1Z4

Single UPVC Portable Corner Welding Machine

1,25,900

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Automation Grade : Manual
I Deal In : New Only
Machine Type : Manual
Operation Type : manual

Coimbatore, Tamil Nadu

GST - 33BEQPG9379M1ZM

315V 3 Hot Plate Welding Machine

8,50,000

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1 : SS
Automation Grade : Semi-Automatic
Driven Type : DRIVE
Features : AUTO

pune, Maharashtra

GST - 27ANAPP7923L1ZK

0.25 3 High Frequency PVC Welding Embossing Machine

5,50,000

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Country of Origin : Made in India
Operation Type : Semi automatic
Phase : 3
Power Source : 0.25

Jhajjar, Haryana

GST - 06AMMPK0785A2Z7

Plastic Welding Machine

2,35,000

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Automatic Grade : Automatic
Driven Type : Electric
Function : Welding
modal : Plastic Welding Machine

Noida, Uttar Pradesh

GST - 09DEWPS6575D1ZK

Ultrasonic Tubes Sealing Machine

1,10,552

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Delay Time : We can set
Delivery Time : Ready Stock
Dimension : Good
Driven Type : Very Good

Vadodara, Gujarat

GST - 24ANBPV7268F1ZQ

Plastic Welding Machine

3,50,000

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Automatic Grade : Automatic
Frequency : 15 kHz
modal : Plastic Welding Machine
Power : 1500 W

Automatic Rotary Plastic Welder

1,00,000

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Brand: Ravira
Automatic Grade : Automatic
Availability : In Stock
Brand : Ravira
Capacity (products per hours) : 1200 Pcs/Hr

Electric Single Phase Plastic Welding Machine

1,55,000

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Frequency : 50 Hz
Material : MS
Phase : Single Phase
Power Source : Electric

Palghar, Maharashtra

GST - 27AARCS1425K1ZZ

8kw Pneumatic High Frequency Pvc Welidng Machine

55,000

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Capacity : 8KW
Operation Type : DOUBLE
Phase : 3
Power : 8KW

Robotech Automation Automatic Plastic Welding Machine, 440 V, Riveting Capacity: Upto 20 Mm

1,50,000

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Brand: Robotech Automation
Automation Grade : Automatic
Availability : In Stock
Brand : Robotech Automation
Material : Mild Steel

Ghaziabad, Uttar Pradesh

GST - 09AAGCR2164M1ZZ

Plastic Impeller Welding Machine

1,50,000

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Automation Grade : Semi Automatic
Availability : In Stock
Frequency : 60 Hz
Operation Type : Manual

New Delhi, Delhi

GST - 07AAUFJ8586A1ZU

10 kW Manual Hot Plate Welding Machine for Plastic Parts

11,50,000

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Application Type : Plastic Parts
Automation Grade : Manual
Availability : In Stock
Clamp Type : Pneumatic

Ghaziabad, Uttar Pradesh

GST - 09AOGPK1379A1Z4

Variable Angle Welding Machine

1,50,000

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Availability : In Stock
Frequency : 50 Hz
Input Power : 2 X 1.5 KW
Main Motor Rotation Speed : 2840 rpm.

Ghaziabad, Uttar Pradesh

GST - 09ADKFS2860D1ZY

230 V Single Phase High Frequency Pvc Welding Machine

75,000

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Operation Type : Manual
Phase : Single phase
Power Source : 230 v
Power : Electricity

Mumbai, Maharashtra

GST - 27AFBPS3944P1ZS

Electric Three Phase Industrial Plastic Pipe Welding Machine

50,000

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Country of Origin : Made in India
Frequency : 50 Hz
Output Current : 200 A
Phase : Three Phase

Chennai, Tamil Nadu

GST - 33CCMPP3509F2ZM

Ultra Sonic Machine

1,98,560

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Thane, Maharashtra

GST - 27AADCK3539J1ZC

0.25 3 High Frequency PVC Welding Embossing Machine

5,50,000

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Availability : In Stock
Country of Origin : Made in India
Operation Type : Semi automatic
Phase : 3

Fairprint Automatic N95 Elastic Pasting Machine, Number of Layers: 3 Layers, FN95E

8,00,000

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Brand : Fairprint
Number of Layers : 3 Layers
Power Rating : 3.5 Kw
Production Capacity : 20-50pcs/min

FARIDABAD, Haryana

GST - 06ACSPA9628E1ZH

Electric Three Phase kW High Frequency PVC semi Auto Welding Machines

4,50,000

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Capacity : 15 kW
Frequency : High Frequency
Operation Type : Manual
Phase : Three Phase

Mumbai, Maharashtra

GST - 27BZYPG8879B1ZK

Electrical Single Phase Hot Plate Welding Machine

4,00,000

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Air Supply : 6 CFM
Certified By : ISO 9001:2015
Features : Leak proof joining
Material : Mild Steel

Kancheepuram, Tamil Nadu

GST - 33AFCPB1918H1Z2

Manual Ultrasonic Sealing Machine

60,000

Get Best Price
Capacity : 12omtr
Frequency : 15KHZ
Machine Type : Manual
Power Consumption : 2800W

Top Plastic Welding Machine Manufacturer and Supplier

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Krishna Electricals (A Unit Of Weldman)

GST No - 06ALZPP6660R1ZR

Faridabad, Haryana

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Advance Technology India

GST No - 09EXEPK1953B1ZM

Ghaziabad, Uttar Pradesh

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Jet Age Garage Equipments

GST No - 07AFTPS2685B1Z1

Delhi

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Samms Tech Spm & Automation

GST No - 33ADOFS9821Q1Z5

Chennai, Tamil Nadu

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Artek Solutions (India)

GST No - 07AAKPA6097P1Z3

Delhi

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Zenith Engineering Corporation

GST No - 24AOZPD4089H1ZH

Vadodara, Gujarat

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Sheetal Enterprises

GST No - 24AAWPP5303P1Z1

Ahmedabad, Gujarat

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Aster Corporation

GST No - 27AGCPN8965D1Z4

Pune, Maharashtra

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Visbot Industries

GST No - 33BEQPG9379M1ZM

Coimbatore, Tamil Nadu

Frequently Asked Questions about Plastic Welding Machine

What are the main types of plastic welding machines

Plastic welding machines fall into five basic types - hot air welders, hot iron welders, extrusion welders, ultrasonic welders and high-frequency (RF) welders. A hot air welder works - blowing air that has been heated to about 400 - 600 °C through a narrow nozzle. The hot air softens plastics like PVC plus the softened edges of sheets - tarpaulins or roofing membranes, for example - fuse together. The tool works well on curved seams. A hot iron welder has a high wattage heated tip or a tip that feeds a rod. It is used for small repairs on tanks or flat sheets and is convenient for occasional or do-it-yourself work. An extrusion welder melts a filler rod but also pushes the melted material into the joint. It is meant for sheet thicker than 5 mm and is used in industry for square edge butt welds. An ultrasonic welder presses the parts together while it transmits high frequency vibrations. The heat created in a few seconds welds rigid plastics like ABS. This process is common in automotive assembly. A high frequency RF welder places thin films between electrodes as well as heats them with electromagnetic energy. The plastic melts only along the joint line and forms a seam that looks continuous. This method is chosen for medical bags or similar thin products. The choice of machine depends on the type of plastic, its thickness or the task that needs to be done.

What can you weld with a plastic welder?

Plastic welders heat thermoplastic parts until they soften then press the soft areas together so the material flows and later hardens as one piece. The method works on polyethylene, polypropylene, polyvinyl chloride, ABS, high density polyethylene, low density polyethylene, polycarbonate plus nylon. The machines repair tanks, pipes, boats, tarpaulins and car parts. Hot-air welders but also extrusion welders join HDPE besides PP sheets that later serve as geomembranes and chemical tanks. Ultrasonic welders join ABS or PC to build electronic housings. Hot-plate welders join PP or PE sheets to form containers. High-frequency welders seal PVC film to produce tents as well as medical bags. Choose a welding rod or wire made of the same plastic as the part, wash the joint area and confirm that the two plastics will bond. Thermosets like epoxy do not melt or therefore cannot be welded.

Is plastic welding strong?

Plastic welding produces a joint that is strong and durable when the work is carried out correctly - the joint normally regains 80 - 98 % of the strength of the original sheet or pipe plus frequently outperforms glue or bolts. When HDPE, PP or PVC are joined with heat, the long plastic chains knit back together - the resulting seam resists acids, rain, sunlight and impact and allows tanks, pipes, small craft but also car bumpers to remain in service for years. The strength of the weld depends on four points. The surface must be clean of oil and dust and must be lightly abraded. The filler rod has to be the identical plastic as the parent part. The torch or welding shoe must operate at the precise melt temperature for that plastic. The operator must select the correct technique - thick sections, for example, require the extrusion method. If any one of those steps is omitted - if the surface is dirty, the rod differs in grade or the heat is too low - the joint can drop below half the strength of the parent sheet as well as will crack under load. Tensile tests show that a sound weld can exceed the strength of the original sheet and chemical tests confirm that the welded zone withstands aggressive liquids. Where failure cannot be tolerated, the work is executed in accordance with DVS 2203 so that every joint is dependable.

What is the best method of welding plastic?

Picking the right way to weld plastic depends on the kind of plastic, how big the part is, how many parts you need and how strong the joint has to be. When you have to make large numbers of small, thin parts from ABS, polycarbonate or nylon at high speed, ultrasonic welding works very well. The process completes in seconds, produces strong joints plus runs automatically without added filler. Hot-plate welding suits large parts with simple shapes like polyethylene or polypropylene tanks - it gives high strength but needs more time per cycle. Vibration welding joins large, complex assemblies like automotive manifolds and does so reliably. When a high density or polypropylene pipe must be repaired by hand in the field, extrusion welding lays down a bead that matches the strength of the parent material. Select the method according to the task - ultrasonic for precision electronic parts, extrusion for on site repairs. Clean the surfaces and use a filler rod of the same resin - if both steps are followed the joint will reach eighty to one hundred percent of the strength of the base plastic.

What safety precautions are required for plastic welding?

Plastic welding demands clear safety steps because the job involves high heat, fumes, melted plastic and live electricity. Put on heat proof gloves, safety goggles or a face shield, a long sleeved shirt plus long trousers to stop burns and splashes. Wear a respirator or mask rated for organic vapours - when PVC melts it gives off hydrogen chloride but also other poisons. Work in a room with plenty of air or use a fume extractor to pull hazardous vapours away. Read the material safety data sheet for each plastic and do not weld inside a tight closed space. Remove flammables, clutter as well as dirt from the bench - when a tool is not needed close it and stow it. Check the equipment for damage, confirm the temperature controls work or follow the maker's manual so the tool will not overheat or ignite. Train on scrap first, raise heat in small steps and let the joint cool without force. Keep a Class B fire extinguisher also a first aid kit within reach.

How long does a plastic weld last?

A weld done correctly in plastic will stay intact for ten to thirty years or for the whole life of the original sheet, even in hard service like tanks, pipes and car parts - the joint reaches eighty to ninety eight percent of the strength of the base plastic. Hot-air or extrusion welds on HDPE or PP geomembranes resist sunlight, chemicals plus earth pressure for an unlimited time if the operator first cleans the seam, chooses a rod of the same resin and sets the heat at the right value. Car bumpers rebuilt with extrusion rods hold up to impact but also weather for five to fifteen years. The joint will last only if the surface is scrubbed free of grease and dust, the filler rod melts at the same point as the parent sheet, the torch temperature is held in the narrow band that avoids overheating as well as the finished seam is checked with a bend or peel test. A careless weld turns brittle and parts within months. When the work is done under cover or by the book, the seam outlives most adhesives and survives vibration, swings in temperature also long exposure to sun and chemicals.

Is PlasticWeld waterproof?

PlasticWeld, a well known epoxy putty made by J-B Weld, resists water and works on most plastics, composites, PVC, fiberglass plus related materials. It hardens in five minutes and reaches full strength of 3,900 PSI after one hour - the joint will not peel apart when it gets wet. Those qualities suit it for stopping leaks in tanks, boats, pipes but also outdoor equipment. Once cured, the seal tolerates damp air, swings from - 40°F to 200°F and many chemicals but it is not designed for endless submersion the way certain marine epoxies are. Check the bond on a small spot first, because the putty will not stick to polyethylene or polypropylene. For a lasting watertight repair, scrub as well as abrade the surface, blend equal parts resin and hardener and let the mixture cure completely before you place it under water. Plumbers or motorists say the repair holds for years.

What is the best plastic welding method?

No single way of welding plastic suits every job. The right choice depends on the plastic itself, the size and shape of the part, how many units you need plus how strong the joint must be. Ultrasonic welding works well when you need speed, accuracy and a leak proof seam. A cycle lasts only a few seconds. It gives clean joints on small or medium parts made from ABS, nylon or similar thermoplastics but also it leaves almost no flash. Car and medical makers often use it. Hot-plate welding fits large, awkward shapes like HDPE or PP tanks. It forgives warped edges as well as delivers a strong bond but the process is slow and produces flash. Extrusion welding rebuilds or repairs pipes or tanks outdoors. A hand held tool feeds filler rod into a prepared groove to form a tough, watertight seam. Vibration welding joins big, lopsided parts quickly and without soot. For home or workshop jobs, hot air extrusion is cheap also flexible. Pick the method that matches the task - ultrasonic for long production runs - hot plate or extrusion for heavy duty work.

What is a plastic welding gun used for?

A plastic welding gun melts thermoplastic materials with hot air or - pushing molten plastic out of a nozzle so that two pieces fuse into one solid joint - the result is a repair or a new part that has no cracks or seams. Body shops use the tool most often on bumpers, dashboards and fuel tanks, because it lets them restore the original strength of the plastic instead of buying new parts. In construction plus plumbing the same tool welds PVC or HDPE pipe, fittings and liners so that the joints do not leak. Factories use it to build tanks, containers, flat sheet assemblies but also geomembrane liners. Boat yards, farms, sign shops and roofing crews also rely on it for hull patches, water troughs, plastic letters as well as sealed roof sheets. The gun heats both the parent plastic and a filler rod made of the same material until the surface reaches 300 - 600°C - when the plastic cools it becomes one piece again. Hot-air models suit thin sheet work. Extrusion models suit heavy stock thicker than five millimetres. Kits that add extra nozzles or rods let one gun cover many jobs. The welds cost little, avoid new raw material, last long and withstand chemicals and vibration.

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