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Spot Welding Machine

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A spot welding machine is a device for joining two or more metal sheets that overlap. The method uses resistance spot welding. Two copper alloy electrodes clamp the metal sheets together. Pressure is applied. High electric current passes through where the metal touches. The electrical resistance makes heat in a small area. Metal melts. Metal joins at spots without more material. After the current stops, the electrodes stay a short time. This lets the melted metal become solid. A weld forms. It is shaped like a button and called a nugget. In places like car factories, sheet metal shops as well as electronics companies spot welding machines see widespread use. They are fast work well next to can be automated. The equipment has a transformer, electrodes in addition to a control system. It controls parameters of welding like current, time along with electrode force. For metals that do not conduct heat well, like low-carbon steel, the process works very well. It is good for joining thin sheets of around 0.5 to 3 mm thick. Read more

Spot Welding Machine Products, Price, Specifications & Features

Weldman SPOT 20Kv Welding Machine, For Industrial

55,000

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Brand: Weldman
Automation Grade : Semi-Automatic
Input Power : 20 KVA
Material : Metal
Recommended Order Quantity : 50

Faridabad, Haryana

GST - 06ALZPP6660R1ZR

Vulcan Spot Welding Machine

58,505

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Automation Grade : Semi Automatic
Availability : In Stock
Input Power : 10 KVA
Material : Steel

Kolkata, West Bengal

GST - 19AANFS5771R1ZZ

Multi Spot Welding Machines/ Spot Welding Machine

75,505

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Automation Grade : Manual
Brand : ACCURAT HIPOWER
Material : Metal
Model Name/Number : SPOT WELDING MACHINE

Ahmedabad, Gujarat

GST - 24ACIPS7415D1ZO

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Mild Steel Spot Welding Machine

90,000

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Input Voltage : 380 V
Instand max. current : 9900 A
Material : Mild Steel
Model : Mild Steel Spot Welding Machine

Spot Welding

1,80,000

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Recommended Order Quantity : 1

Jaipur, Rajasthan

GST - 08AZTPG2812L1Z0

PEDESTAL TYPE SPOT WELDING MACHINE 8 KVA, Model Name/Number: Electroflux

75,000

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Model Name/Number : ELECTROFLUX
Recommended Order Quantity : 1 Piece
Suitable For Welding Rod : 1-2mm

Chennai, Tamil Nadu

GST - 33AAKFP7825N1ZO

12kv Spot Welding

42,000

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Capacity : Custom
Material : Copper
Modal : 12kv Spot Welding
Suitable For Welding Rod : 3-4mm

Rajkot, Gujarat

GST - 24EDVPM2513L1Z5

Spot Welding Machine

35,000

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Hyderabad, Telangana

GST - 36AARFP4308F1Z4

Copper Heavy Duty Spot Welding Machine

42,498

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Automation Grade : Semi-Automatic
Material : copper
Modal : RE-8,10,12,15
Recommended Order Quantity : 1 Piece

Rajkot, Gujarat

GST - 24AEXPS3034H1Z6

Pneumatic Welding Machine

45,000

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Country of Origin : Made in India
Frequency : 50/60
Input Power : Up to 10 KVA
Material : Metal

Faridabad, Haryana

GST - 06AOCPN2897L1ZF

Projection Welding Machines

4,30,000

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Cooling Transformer Type : Water cooled
Material : All
Modal : Projection Welding Machines
Phase : Two Phase

Noida, Uttar Pradesh

GST - 09AACCV2089H1Z2

Spot Welding Machine

3,00,000

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Country of Origin : Made in India
Height : 2025 mm
Length L (min TD) : 1715 mm
Model : SP

Pune, Maharashtra

GST - 27AALCR1101P1Z7

Multi Spot Welding Machines

8,50,000

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Material : MS
Modal : Multi Spot Welding Machines
Rated Input Power : 150 kVA
Usage/Application : Industrial

FARIDABAD, Haryana

GST - 06AHXPG8247M1ZI

Spot Welding Machines

3,00,000

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AC Power Rating : 50 KVA to 300 KVA - 2 Phase
MFDC Power Rating : 50 Kva to 172 Kva - 3 Phase
Mild Steel Thickness : 0.8 mm to 3 mm as standard
Nominal electrode force @ 5.5 bar : 550 to 1000 Kgf

Pune, Maharashtra

GST - 27AAFCA4637B1Z0

SAI Manual Spot Welding Machine

35,000

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Brand : SAI
Recommended Order Quantity : 5
Suitable For Welding Rod : 1-2mm

Pune, Maharashtra

GST - 27AHOPS1097E1ZY

Single Sided Spot Welding Machine

70,000

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Automation Grade : Semi-Automatic
Material : Steel
Modal : Single Sided Spot Welding Machine
Phase : 2 PHASE/ SINGLE PHASE

Spot Welding Machinery Pneumatic Type

7,00,000

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Automation Grade : Semi Automatic
Availability : In Stock
Dimensions : 1250x640x1000 mm
Input Power : 20 KVA

Mumbai, Maharashtra

GST - 27AABFZ2892A1Z6

Cylinder Type Projection Welding Machine

Brand: CanfabWelders
Availability : In Stock
Brand : CanfabWelders
Country of Origin : Made in India
Frequency : 50Hz

Mumbai, Maharashtra

GST - 27AMJPS3492H2ZI

Semi-Automatic 50 Hz Ultrasonic Handle Spot Welding Machine

85,000

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Automatic Grade : Semi-Automatic
Brand : Fairprint
Frequency : 50 Hz
Material : Mild Steel

FARIDABAD, Haryana

GST - 06ACSPA9628E1ZH

Pedal Operated Spot Welding Machine, For Industrial

35,000

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Automation Grade : Manual
Input Power : Up to 10 KVA
Material : Copper
Phase : single phase

Faridabad, Haryana

GST - 06DWJPK6147L1Z1

Timer Spot Welding Machine

1,58,000

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Brand : T.L. PATHAK GROUP
Country of Origin : Made in India
Frequency : 50 Hz
I Deal In : New Only

Cuttack, Odisha

GST - 21AAOFP1228M1Z6

Portable Welding Machine

45,000

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Mumbai, Maharashtra

GST - 27AACPM4535C1Z1

2HP Production Machinery, Production Capacity: 2 Per/Hr

1,25,000

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Automation Grade : Semi Automatic
Availability : In Stock
Machine Material : Mild Steel
Phase : Single Phase

coimbatore, Tamil Nadu

GST - 33ABLCS7503F1ZE

PARMO-35kva Pneumatic Spot Welding Machine

1,60,000

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Automation Grade : Automatic
Brand : PARMO
Material : Copper
Recommended Order Quantity : 1

Rajkot, Gujarat

GST - 24ACPPV0984K1ZV

Unialiner Spot Welding Machine

1,75,000

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Brand : Unialiner
Cooling Transformer Type : 8 Steps Rotary
Item Code : UAE-2015
Power : 5 KVA

5000A Pneumatic Gantry Spot Welding Machine Cylindrical Pack Welder, For Industrial

1,95,000

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Automation Grade : Automatic
Input Power : More Than 50 KVA
Material : Metal
Suitable For Welding Rod : 1-2mm, 2-3mm, 3-4mm

Noida, Uttar Pradesh

GST - 09AALCR8880M1ZB

Electroweld Spot Welding Machine, For Industrial

1,50,000

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Brand : Electroweld
Frequency : 50 Hz
Material : Steel
Phase : Three Phase

Bhopal, Madhya Pradesh

GST - 23ACVPJ3206A1Z3

Ultrasonic Spot Welding Machines

4,30,000

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Thane, Maharashtra

GST - 27AACFL0975F1ZD

Spot Welding Machine

4,00,000

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Availability : In Stock

gurgugram, Haryana

GST - 06AAEPC0066E2ZE

Dhar, Madhya Pradesh

GST - 23AHPPM8798K2ZB

Pedal type Spot Welding Machine 10kva, Welding current: 10 kA, 300 mm

75,000

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Brand: Power Plus
Application : Sheet metal
Automation Grade : Semi-Automatic
Brand : Power Plus
Cooling type : Water cooled

Visakhapatnam, Andhra Pradesh

GST - 37AABFE7773M1ZV

Spot Welding Machine

35,500

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Ahmedabad, Gujarat

GST - 24AFOPK0762Q1ZX

Spot Welding SPM

1,50,000

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Automation Grade : Customized
Availability : In Stock
Capacity : Customized
Clamping Type : Customized

6KVA Welding Machine

48,000

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Board : 3 PCB
Cable Connectors : Max. 50 sq mm
Duty Cycle : 60%
Electrode Diameter : Max. 4.00 mm

Coimbatore, Tamil Nadu

GST - 33ASAPR1191H1ZW

Mild Steel Spot Welding Machine

68,000

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Material : Mild Steel
Model : Mild Steel Spot Welding Machine
Rated Input Power : 10KVA to 35 KVA
Type : Spot Welding

Kolkata, West Bengal

Spot Welding Machine

44,500

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Brand: Jmtc
Automation Grade : Semi-Automatic
Availability : In Stock
Brand : JMTC
Condition : New

Spot Welding Machine

55,000

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Modal : Spot Welding Machine

Delhi

GST - 07AOYPB7997M1ZQ

IIGM SP 66F 405x100 mm Portable Spotting Machine

35,000

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Dimensions : 990x380x1168 mm
Model : SP 66F
Spotting Gun : 1
Suction Motor : 0.5hp

Bengaluru, Karnataka

GST - 29AAACI0110N1ZS

Over 315 Angle

13,00,000

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Brand : Rilon
Input Power : 10 KVA
Material : Copper
Suitable For Welding Rod : 1-2mm

Chennai, Tamil Nadu

GST - 33CCMPP3509F2ZM

Welspark 10 KVA Pedestal Type Spot Welding Machine With Timer

55,000

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Automation Grade : Semi-Automatic
Brand : Welspark
Country of Origin : Made in India
Material : Copper, Steel, Metal

RAJKOT, Gujarat

GST - 24ASCPM0473B1ZB

Wire Jointer Spot Welding Machine

35,000 70,000 50.00% Off

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Capacity : 16-36 SWG
Material : Mild Steel
Modal : KIJ Spot Welding Machine
Phase : Single

Raj Nagar, Haryana

GST - 06AAICK4009J1ZK

Multi Spot Welding Machine

3,00,000

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Arm Length : 155 cm
Frequency : 50 Hz
Modal : Multi Spot Welding Machine
Single Side Spot Welding Range : 1.5 X 2

Malkajgiri, Telangana

GST - 36AFFPD8157D1ZM

Pneumatic Operated MFDC Spot Welding Machine

4,00,000

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Automation Grade : Semi-Automatic
Material : Copper
Modal : Pneumatic Operated MFDC Spot Welding Machine
Voltage : 440 V

Vadodara, Gujarat

GST - 24BAEPC1814K1Z5

Top Spot Welding Machine Manufacturer and Supplier

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Krishna Electricals (A Unit Of Weldman)

GST No - 06ALZPP6660R1ZR

Faridabad, Haryana

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S Akberally and Co

GST No - 19AANFS5771R1ZZ

Kolkata, West Bengal

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Amtech Machine Tools

GST No - 24ACIPS7415D1ZO

Ahmedabad, Gujarat

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Yati Infotech Solution Pvt.Ltd

Noida, Uttar Pradesh

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Crown Building Solutions

GST No - 27AALFC6301R1Z0

Thane, Maharashtra

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Auto Equipments Solutions

GST No - 08AZTPG2812L1Z0

Jaipur, Rajasthan

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Perfect Machines Center

GST No - 33AAKFP7825N1ZO

Chennai, Tamil Nadu

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Sahara Welding Machines

GST No - 24EDVPM2513L1Z5

Rajkot, Gujarat

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Parikh Machine Tools

GST No - 36AARFP4308F1Z4

Hyderabad, Telangana

Frequently Asked Questions about Spot Welding Machine

What is a spot welding machine?

A spot welding machine joins metal sheets at points with heat and pressure. Resistance spot welding does this by overlapping sheets between copper alloy electrodes. The machine operates when electrodes clamp the sheets. Then a current flows through the contact area. The electrical resistance generates heat at that spot, melting the metal. A small weld results, a nugget. Pressure continues after the current stops. The metal hardens producing a firm joint. Spot welding is quick as well as it does not use filler. Automotive manufacturing, electronics next to kitchenware production use it often. The process is suitable for thin metal sheets to about 3 mm.

What is the cost of spot welding machine?

The price of a spot welding machine in India relies on its type, capacity as well as features. Handheld or small spot welding machines begin at about ₹3,500 to ₹5,000. Such machines are appropriate for DIY or light-duty work. For industrial and commercial use, prices often are between ₹14,000 and ₹45,000 for machines with capacities between 3.5 kVA plus 12 kVA. Pedestal or bench-type spot welders are between ₹25,000 and ₹43,000, generally. A higher price between ₹48,000 to over ₹2,00,000, is common for higher-capacity or spot welding machines that are specialized. This cost depends on the machine's power and features related to automation. For small workshops plus general fabrication, spot welding machines with popularity often are in the ₹14,000 to ₹35,000 range. They offer a good middle ground between price and output.

What is the capacity of a spot welding machine?

Kilovolt-amperes (kVA) is the typical measure for a spot welding machine's capacity. The kVA number shows the greatest electrical power the machine gives during welding. In India, regular spot welding machines for business use have capacities from about 3 kVA to 30 kVA. At about 3.5 kVA to 10 kVA, smaller machines, used for light fabrication, are good for welding thin metal sheets or rods. Medium and heavy-duty spot welders can have capacities of 12 kVA, 15 kVA, 20 kVA, or as high as 75 kVA or more for special uses. The proper capacity relies on the metal's thickness and type that the machine joins. Machines having higher kVA numbers can join materials that are thicker or tougher. As an example a 10 kVA spot welder usually handles welding sheets with a thickness up to 1.2 mm. A 20 kVA machine joins sheets up to 3 mm thick.

What is 1G, 2G, 3G, 4G, 5G, 6G welding position?

Welding positions use identifiers: 1G, 2G, 3G, 4G, 5G as well as 6G. They describe regular arrangements for testing a welder's ability and for stating weld actions. The letter "G" represents "groove weld." The number signals the workpiece's position and direction. In the flat position, labeled 1G, the workpiece has a flat placement. Welding happens on the surface at the top. Control over the molten metal is easier because gravity aids. The horizontal position is 2G. The workpiece stands vertical, with the weld a horizontal line along the joint. The vertical position, 3G, involves welding along a joint that runs up and down. 4G is the overhead position. The welder works below the joint because gravity pulls molten metal away, increasing difficulty. For pipe welding 5G also 6G exist. The pipe stays still in a horizontal orientation with 5G, so the welder travels around it to finish the weld. Most difficult 6G involves the pipe held at 45 degrees. This needs welding in flat, vertical next to overhead places within one joint. Such positions matter for both certification and actual welding jobs, for example in building and pipeline setup.

What is the formula for spot welding?

The main formula for spot welding comes from Joule heating. Joule heating states that the heat made in welding (Q) depends on the current (I), resistance (R) as well as time (t). The formula is - Q = I²Rt. In the formula Q is the heat energy made at the weld spot. I is the current through the metal. R is the electrical resistance at the contact surfaces. t is the time the current flows. The formula shows that more heat is made if the current is higher. Spot welding uses very high currents for short times because of this. Additional formulas used in spot welding involve calculating electrode force, weld time next to weld current. These calculations use the thickness of the sheets. For instance electrode force can be figured out as - Electrode Force (lbs) = 6000 × (T₁ + T₂). T₁ and T₂ are the thicknesses of the two sheets the process joins. These formulas guide parameter settings. The parameter settings get set for a dependable weld in spot welding.

Which gas is used in spot welding?

Spot welding avoids shielding gas. It is a form of resistance welding. Two or more metal sheets join. Pressure applies. High electric current passes through the electrodes at the welding spot. The electric resistance produces heat at the contact point. This heat melts the metal. A weld forms when it cools. Different from arc welding processes like MIG or TIG, it has no need for gases such as argon or carbon dioxide. Those gases protect the weld area. Protection occurs from atmospheric contamination. Spot welding uses only pressure and electric current. For the reason that no gas participates, spot welding is simpler. It is more cost-effective for mass production. Many welds are necessary in a short time there. Automotive manufacturing and joining thin metal sheets use it a lot.

What thickness is a spot weld?

Metal sheets join through a common process: spot welding. Thicknesses usually go from 0.5 mm to 3 mm. The procedure depends on the capacity to pass a high electric current. This current generates sufficient heat at the contact point for a good weld. For most uses spot welding has limited success for materials thicker than 3 mm. One finds it difficult to get a correct weld without too much heat or shape change. On the thin side sheets can be as thin as 0.4 mm and still work. Someone must control welding parameters precisely. This prevents burning through the material. The spot weld diameter often relates to the sheet thickness. A common formula has the weld diameter equal to six times the sheet thickness square root. For metal sheets between 0.5 mm and 3 mm thick, spot welding works best. It makes it a liked option in automotive, appliance as well as sheet metal fields.

What is the best material for spot welding?

Low-carbon steel also called mild steel, works as a good material for spot welding. Because it has low thermal conductivity and high electrical resistance, low-carbon steel is preferred. This lets the spot welding process produce sufficient heat at the joint. A weld is then made. Heat does not spread too fast. Welds become dependable with a small chance of flaws. Stainless steel and galvanized steel are often spot welded, too. But special settings or electrode care can be needed. This is because of coatings or alloy content. Metals like aluminum, magnesium as well as nickel alloys can go through spot welding, but they have higher thermal conductivity. More current and careful control is needed for good results. In spot welding electrodes use copper alloys such as copper-chromium or copper-chromium-zirconium. This is because they conduct electricity also heat well. The electrodes resist wear. Low-carbon steel is still the material used most. It works best for spot welding in areas such as automotive and appliance manufacturing.

What electrode is used in spot welding?

Copper alloy is a typical material for spot welding electrodes. The metal provides a suitable combination of good electrical conductivity, good thermal conductivity as well as adequate hardness. Hardness lets it endure welding process pressure and heat. Class 2 copper/chromium or copper/chromium/zirconium alloys are the most common materials for spot welding electrodes. This metal is used often for welding low-carbon steels and high-strength steels. The metal maintains shape and performance during repeated use also at high temperatures. For materials with greater hardness or materials with coating, electrodes consist of harder copper alloys. An example is copper/nickel/silicon (Class 3). The metal handles greater forces and resists deformation. In some applications with special needs, electrodes consist of copper-tungsten or even pure tungsten or molybdenum. This happens especially when welding metals with high conductivity like copper or aluminum. Electrode material choice matters for consistent weld quality. It also matters for reducing electrode wear. A long service life also depends on this. Correct selection depends on the metals joined, the weld strength required next to the production environment.

What is the time for spot welding?

Spot welding time describes the period electricity passes between the electrodes in order to form the weld. This period is brief, generally from 0.01 seconds to 0.63 seconds. This range changes with metal sheet thickness, metal type, electrode force as well as electrode diameter. For example thin metals need less time. Metals that are thick or tough need weld time that is longer so the join is good. In spot welding stages occur. Electrodes first apply pressure - this is squeeze time. The current then goes through for the weld time. Electrodes then hold the materials together as the weld gets cool - this is hold time. Correct weld time is important. If time is too short, the weld is possibly weak. If the time is too long, it can melt too much or make holes in the material. Proper weld time adjustment allows for a reliable spot weld for different applications.

What metals Cannot be spot welded?

The physical and chemical makeup of some metals prevents effective spot welding. Silver, lead as well as zinc often do not work with spot welding. One reason is that copper and silver conduct electricity plus heat very well. Electric current travels through them without creating enough heat at the joint for a good weld. The heat moves to the electrodes or surrounding metal. The metal may stick to the electrodes. This can damage surfaces or lower weld quality. Lead and zinc melt at low temperatures and have narrow plastic ranges. Because of this they can melt or vaporize before a suitable weld occurs. Tin is another metal of this type. In some situations, special methods or electrode materials make spot welding of these metals possible. The outcomes tend to be uncertain. For the listed metals, soldering or brazing gives superior results plus is typically chosen.

What is the diameter of a spot weld?

Spot weld diameter usually measures from 3 mm to 12.5 mm. This depends on metal sheet thickness and the specific use. In sheet metal work, especially on steel with little carbon, people often pick a spot weld diameter based on the thinner sheet's thickness. A normal rule states weld diameter is about four to six times the square root of sheet thickness. As an example with two sheets, each at 1 mm thick, recommended spot weld diameter will be about 4 to 6 mm. In addition electrode tip size affects weld diameter. New welding tips start at about 3/16 inch (around 4.8 mm) and slowly grow as they wear. Correct spot weld diameter selection is important for joint strength and dependability. A weld too small could be weak. A weld too large can harm the material or make it bend too much.

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