Product Details

RAVI – Sugar Syrup Manufacturing Plant

(For Pharmaceutical, Food, Confectionery & Beverage Industries)

1. Description

The RAVI Sugar Syrup Manufacturing Plant is a fully hygienic and efficient system designed for preparing sugar syrups of consistent quality. The plant is engineered to dissolve sugar rapidly, maintain precise temperatures, and ensure uniform mixing for downstream processes like syrup formulation, beverage blending, or pharmaceutical liquid processing.

Manufactured with SS316/SS316L contact parts, the plant is GMP-compliant and suitable for high-purity applications. The system integrates modern automation, efficient heating, and effective filtration to produce crystal-clear, contaminant-free syrup.

2. Working Principle

1. Sugar Charging & Water Feeding
   Water is added into the Sugar Melting Tank. Sugar is manually or pneumatically charged through a hopper/feeding system.

2. Heating & Dissolution
   The jacketed tank heats the water using steam/hot water.
   An agitator with high-shear mixer breaks down lumps and accelerates dissolution.

3. Filtration Section
   The dissolved syrup is transferred to the Inline Filter / Filter Press to remove undissolved particles, carbon residues, or impurities.

4. Transfer to Holding Tank
   The filtered sugar syrup is collected in the Storage / Holding Tank, which maintains temperature and quality before further processing.

5. Discharge / Transfer
   The syrup is pumped to the next stage—cream manufacturing, liquid filling, beverage blending, or formulation tanks.

3. Key Features

A. Construction

• Complete GMP model with SS 316/316L contact parts

• Mirror polished internal surface (180–240 grit)

• External surface matt finish / mirror finish as required

B. Efficient Sugar Dissolution

• Jacketed tank for steam or hot water heating

• High-efficiency agitator + high-shear mixer

• Rapid dissolution cycle for high productivity

• Temperature control with digital indicators/PLC integration

C. Filtration System

• Inline duplex filter / sparkler filter for clear syrup

• Zero contamination and minimal product loss

• Option for cartridge filters for pharma-grade clarity

D. Storage & Transfer

• SS316 storage tanks with temperature maintenance

• Positive displacement / centrifugal transfer pumps

• Sanitary pipelines with tri-clover fittings

E. Automation Options

• Fully automatic / semi-automatic system

• PLC-SCADA control with recipe management

• Digital temperature & level monitoring

• Auto sugar charging system (optional)

F. Hygienic & Maintenance-Friendly Design

• CIP/SIP compatible

• Sloped bottom for complete drainability

• Easy access manholes and sanitary connections

• Mounted on SS frame with adjustable legs

G. Safety Features

• Pressure relief valve

• Low-level protection for heaters

• Over-temperature safety cutoff

4. Typical Capacity Range

• 100 L to 5,000 L
  Available as per customer requirement for pharma, food, and beverage applications.

5. Applications

• Pharmaceutical syrup manufacturing

• Food & beverage sugar solution preparation

• Confectionery syrup

• Ice-cream premix

• Carbonated soft drink syrup base

• Ayurvedic & herbal syrup manufacturing