Ultrasonic Plastic Welding Machine for EV Charger Housing

Product Details

 The Ultrasonic Plastic Welding Machine for EV Charger Housing by altrAsonix is designed for manufacturing robust, shock-resistant and high-strength EV charger shells. These enclosures are typically larger, thicker and made from PC, ABS or FR-grade blends, requiring deep ultrasonic penetration for strong and permanent bonding. Why 15 kHz / 2600W Is Ideal for EV Charger Bodies EV charger housings demand a high-strength joint due to outdoor usage, heat exposure, mechanical stress and IP-rated sealing. The 15 kHz frequency produces higher amplitude vibrations that melt thick plastic walls efficiently, ensuring a durable and secure bond. Built for Industrial-Grade EV Charging Dock Manufacturing Whether it is AC chargers, DC fast chargers or wall-mounted EV charging units, this machine ensures perfect enclosure assembly without screws or adhesives. It also supports welding of multi-part housings, backside covers, locking frames and protective casing sections. Key FeaturesHigh-Amplitude Welding for Thick EV Charger Housings Designed for PC/ABS blends and rigid thermoplastics requiring deeper melt. 2600W Industrial Power Ensures strong and reliable welding for larger components. Suitable for Outdoor IP-Rated Enclosures Enables solid sealing essential for dust-proof and moisture-resistant chargers. Analog Frequency Tuning Stable performance with low maintenance for high-volume manufacturing. Precise and Uniform Weld Formation Prevents cracks, deformation or weak joints in heavy casing parts. Supports Multi-Component Charger Enclosures Ideal for 2-part, 3-part or multi-section EV charger shell designs. Technical Specifications ParameterDetails Model UPM-15K-2600W-Analog Frequency 15 kHz Power Output 2600W Welding Mode Time / Manual Rectifier Type Analog Input Voltage AC 220V Operation Type Automatic / Manual Weight Approx. 110 kg Used For Large EV charger housings, PC/ABS plastic enclosures, thick plastic components, high-strength outdoor casing parts Best Materials for EV Charger Enclosures: PC ABS PC/ABS blend FR-grade engineering plastics Product Applications in DetailElectric Vehicle Charger Shell Assembly Ensures high-strength bonding for indoor and outdoor EV charger enclosures. DC Fast Charger Housing Welding Handles thick and rigid casing parts used in fast-charging stations. AC Wall Charger Enclosure Provides clean and tamper-proof joints for compact residential chargers. Charging Dock Casing Components Supports welding of multi-part protective housings and lids. EV Charging Adapter Body Welding Ensures durability and structural rigidity for portable charging accessories. Industrial Energy Equipment Covers Suitable for power-unit enclosures requiring reliable and strong joints.